Archive for April 9th, 2008
Own a Heat Pump? Here are some tips.
You should get to know your heating pump system before it stops working. Listen for the sounds it makes, how long it stays on and learn where everything is. If you take a few minutes to get to know it, you’ll be prepared if something goes wrong.
Ask your service technician for a analysis on your next maintenance inspection if you’re unsure where things are. Except for a few minor owner-capable maintenance items, only experienced service personnel should perform heat pump troubleshooting repair and service of your heat pump. If you suspect your heat pump is not performing properly, after referring to “heat pump troubleshooting” instructions, you will be able to determine if calling for service is required.
Your installer can be a good source of heat pump service. For questions concerning installation, alteration, operation, service and upkeep, contact your installer or a heat pump troubleshooting service. Warranties are often canceled if the heater is used or repaired improperly.
In addition to possible voiding of warranties: watch out for unapproved installation of your heat pump. Non-standard modifications, poor or incorrect maintenance by unqualified personnel, or improper use of the heater may result in personal injury and/or property damage. To avoid damage to equipment, it is important that safety instructions displayed on the heat pump, and that your manual, be read and followed.
Maintenance of the Heat Pump
The main component of the vapor mass heat pump system is a compressor, designed to pump cool refrigerant gas from the evaporator into the condenser. The compressor design can either be a centrifugal or a rotational screw type. The building size and the HVAC system will determine the type of compressor.
Regardless of the compressor type, it raises the temperature and pressure of vaporized gas, forcing it into the condenser. The compressor should never pump fluid. This will not only damage the compressor, but can also create a safety hazard.
The refrigeration unit needs to be properly maintained and the heat pump requires periodic inspection and testing. Unfortunately, the compressor is often ignored until it breaks down or stops running at which time it gets replaced, and the system is back up and running, at least temporarily. Be sure to hire a qualified heat pump technician to perform this service if you need to access the refrigeration side of the system.
If the display is not lit, make sure the main breaker in heat pump and the disconnect switch are both turned ON. If the display reads “flo” there may be a valve located incorrectly, allowing water to by-pass the heat pump; be sure water is flowing through the heat pump. If the display reads “off” raise the desired water temperature above the actual temperature and the unit should start after a three to four minute delay.
If the air blowing out of the top of the unit is noticeably cooler than the surrounding air,
make sure all air coils are free from barriers, also low roof overhangs, landscaping, walls, and fences, etc.
Troubleshooting Compressor Electrical Motor Faults
A clamp meter is a great implement for troubleshooting electrical motor faults – especially meters designed to measure both AC voltage and AC current. These meters let the flow be measured without breaking into the electrical circuit. A compressor failure is often caused by an electrical failure. To check the compressor for electrical problems, check the voltage at the starter terminals, followed by de-energized tests at the compressor: Use an insulation tester to check resistance on windings and check each distortion to the ground.
Occasionally, defective compressors with electrical winding failures are caused by an electrical-system crisis. To verify whether the electrical system is at fault, use an infrared thermometer to scan connectors, wiring, and circuit breakers while the equipment is operational. Check the compressor and pump motor amps to verify that they were within the manufacturer’s proposal measure. Any loose connections or overloaded circuits will appear as abnormal temperatures; however, mechanical-system failure or inferior installation and service practices often cause compressor electrical problems in heat pump troubleshooting.
Maintenance and Troubleshooting the Chillers and Cooling Systems
Good maintenance often requires simple, but labor-intensive procedures and a checklist for the maintenance staff. As soon as possible, refrigerant leaks should be fixed, the condenser and evaporator coils for heat pump troubleshooting should be cleaned regularly and checked for debris that could block airflow or water flow. In terms of general maintenance considerations, keep water strainers and filters clean, check oil heaters; follow manufacturer-recommended inspections for routine overhaul measures, and time frames. The pumps should be checked quickly by measuring the differential pressure across the inlet and discharge of the pump circulating,. Check the refrigerant quantity, system pressures and heat, water-flow rates, and ensure a third-part oil analysis on compressor lubricants.
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